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 Equipment for production polymersand tiles and other building materials ( base kit)

 

 Dear Sir, Madam!

We offer the equipment for manufacture Plast composite products (rome tile, pavement tile, ridged element, plate, border, etc). Plast composite is produced by method of the hot pressure with waste plastic materials and sand . The originality of composition of sand and plastics allows to get the variety of products not only in the sphere of building and decorative materials. Characteristic of the product: the low thermal conductivity, the low cost dew to low prices of the raw materials and, as a result, the low sale price, the lightness of the material in comparison with the usual ceramic or concrete tile, the low abradability of a pavement tile (0.06 gsm) and staying power to sliding in winter, the absolute watertightness, the stability to the influence of mould,  the high  oil-, acid- and alkali stability, the fast colour.

Polymer-There are all kinds of polymer and products made of it and polymer waste used in production. Exception is special aimed products with high content of rubber or with other touch, however they are trifling part. So, practically any polymer, you can find at the dust-heap, can be used. Hard Polymer (ABS, Polystyrene) +Soft Polymer (LDPE, HDPE, Polypropylene) 30%+70%.

Sand-The sand used can be of different kinds (river or sand-pit). The presence of clay admixture is till 10%. Humidity is not dangerous, but it can influence the productivity. The recommended index of humidity is 10 - 15 %. The higher content of quartz can improve the form of produced goods.The presence of stones or any other elements with diameter more than 7 mm can damage the press form (for tile).

Dyeing pigment -The dye recommended is synthetical ferric oxide "Bayerferrox" made by company "Bayer". Red colour one should use Bayerferrox 110 or Bayerferrox 130 C. Black colour - Bayerferrox 330 C. Brown colour - Bayerferrox 610. Green colour - chromium oxide GN or chromium oxide .

PlasticizerPolyurethane (not essential 1.5% - recommended recovered from refrigerator insulation) 

The Crusher


 Function: polymer crushing,  
Capacity El.engine – 7,5 kW /1500, Productivity- 150 kg/h,  Size: 900x1250x1380 mm, Net weight: 290 kg,

The Extruder

Function: polymer regeneration, Capacity El.engine - 4 kW /1500, Heating elements - 8 kW, Productivity- 120 kg/h, Size: 520 -3300-1030 mm, Net weight: 350 kg,


Heating Screw Mixer.

Function: polymer regeneration, Preparing mass ( sand- 75 %, polymer, -24 %, dye staff 0,5-1 %) is loaded in Heating Screw Mixer, where occurs heat the mass with simultaneous mixing On output is got homogeneous, physico-chemical characteristic and colour composite material.

Capacity El.engine 7,5 kW/1500, Heating elements - 16-24 kW, Productivity-150-250 kg/h, Size: 520 -3300-1230 mm, Net weight: 750 kg,

The Hydraulic Press

The hydraulic press vertical type is a frame , welded from standard steel profiles. Four hydrocylinders are bolted In lower part of frame. The press is completed hydraulic motor system, and closed by system of the water cooling. The heated mass after HSMixer put into the moulds for forming final product.

Capacity El.engine 5,5 kW Size: 920 -2500-1600мм. Net weight: 1450 kg, Or used industrial press from 1500 KH

The moulds

for fabrication of the product:

Rome tile 405 x 315x 8-12 mm, in 1 M2 - 9,5 psc, weight: 22-24 kg.

Ridged element 325 x 210 x mm, in 1 M2 - 3,3 psc, weight: 6 kg.

Pavement tile 333 х 333 х 25-45 mm, in 1 M2 - 9 psc, weight: 27-45 kg.






     


 






 
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